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Have you ever been so late to class that
you were forced to run with a backpack full of useless books? If
so, you may conclude that you could have arrived sooner with more energy
without the backpack. Well, your car is no different when it comes
to hauling unnecessary weight around. When I discuss the term "Stage I
weight reduction," it simply means making your car lighter to improve
acceleration, braking, gas mileage and overall handling (by reducing
loads on the engine, brakes and suspension). I try to stress the "I"
part because this is the first series of steps required to making your
car lighter. This process does not cost you any money, just time
and comfort. |
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Tar:
I started with the hardest part. Under the carpet, under the
standard sound-deadening fuzz, every car has a layer of tar. This
may seem strange, but cars are made of sheet metal and that sheet metal
- especially in large flat sheets like the floor of a car - can transmit
road and engine noise like a giant speaker. The easiest way to
damp out the vibrations that we hear as noise is to stick something
heavy and viscous to the surface of the metal. Tar fits the bill
perfectly. There are actually a few different kinds of tar down there.
Most of the car is covered with sheets that are relatively hard and
stick to the car only because they were installed when they were hot and
soft. On the rear wheel wells, though, there is a soft, gooey tar
with a metal foil backing. This can be removed relatively easily
by grabbing the foil, but try not to touch the tar itself. It will
follow you around like grease from the Taco Bell.
The hard tar on the floor is much trickier. If you live in a
cool environment (like Wisconsin), your tar will be as hard as granite;
in that case feel free to take a hammer and a scraper and give it a good
pounding to break off the sheets in one or two pieces. Other wise,
if you live in Palmdale CA, where the summers are hot as hell, there are
a few alternatives.
Pouring liquid nitrogen on the tar first allows you to chip it off in
big chunks while the tar is frozen. I instead struck out across
the acres of tar with heat guns and scrapers as my only weapons.
Before I knew it, is was staring at a pile of ... tar
(16.5 lbs). |
Craig, a member of my racing team, is analyzing the
heavy tar. |
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Fuzz:
The first thing under the carpet is a lint-like layer of
sound-deadening fuzz. I decided to leave the carpet itself in the
car to give it at least some semblance of civility and to add to the
"sleeper effect." Removal is simple, just grab big chunks of it
and rip it out. The majority of the fuzz is glued to the bottom of
the carpet. Lint might not seem like a very good place to save
weight, but the sub-carpet fuzz that hangs against the firewall is
actually backed by a heavy layer of what appears to be tar-soaked
cardboard. The downside removing this stuff is increased noise,
but since the carpet remains the noise is surprisingly tolerable
(9.5 lbs). |
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Metal thingy: While
I was on my knees wallowing in a pool of sweat and tar, I noticed a big,
shiny metal thingy. Under the bottom rear seat cushion, under the
rear end of the carpet, is a big, three-piece metal brace. This is
intended as a side-impact reinforcement, therefore is it important in
terms of safety. Simply weld a bar in its place of a light-weight
metal to keep your car reinforced (22 lbs). |
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A/C:
Removing the air conditioning was an obvious, but nonetheless
difficult decision. Air conditioning is a big, heavy,
power-sapping contraption that is worth every bit of its weight on a hot
summer day. Fortunately I no longer reside in Palmdale, but in San
Luis Obispo; Air conditioning is not necessary near the cool beaches.
The first step to removing the air conditioning is to drain the
refrigerant. This takes special tool, special equipment, and a
special license from the EPA. To do this legally don't be
surprised to pay a local repair shop dude $25 for the evacuation
process. The rest of the job was standard hack-and-pull.
The Civic is fairly unique in that the radiator and air conditioning
condenser are side by side in the front of the engine compartment.
Typically, the condenser sits in front of the radiator, but through the
miracle of tiny radiators, Honda was able to arrive at this
easy-to-remove system. Once removed, there is a giant hole in the
front of the car. While it might be fun to look at your header
throughout the grill, think about what you would do if you were air.
You would run right through that hole instead of squeezing through that
claustrophobic radiator. After studying aerodynamics, I found that
air is lazy.
With the extra space I now have the option of tossing in a full-width
Integra radiator, or just simply covering up the whole with a piece of
sheet metal (29.5 lbs). |

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Stereo
Let's face it, after working in the car audio dept. at Best Buy for
so long, I can write pages of reasons why stock stereos always suck.
After killing the wiring, speakers and head unit from the SI I was left
with nothing but a couple of *holes in the doors and an empty space in
the dash. Just go ahead and replace the space in the dash with
1)nothing 2)carbon fiber 3)plastic 4)sheet metal 5)gauges 6)in-dash
monitor. *Note- These holes produce higher quality sound than the
stock speakers (8.5 lbs). |
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Heat shields: The
stock exhaust system is riddled with heat shields. Those before
the catalytic converter help somewhat in speeding converter lightoff,
those on and after the converter are really just there to keep the
carpet from melting and the grass under the car from catching fire.
Who needs that? All together the various exhaust manifold,
catalytic converter and exhaust heat shields can be removed to further
lengthen my stage I weight reduction
process (5 lbs). |
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Power Steering: Now
wait just a minute, I'm not ready to lose the power steering, its a new
car! |
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Back seat:
The back seat can be pulled out so easily, that your mom can
probably do it faster than you can. All I had to do was remove a
few 14mm and 10 mm bolts, then a few panels, and finally remove the pin
that holds them in.
Spare tire:
The spare tire weighs a lot, just try picking
yours up. Now it may look small for a tire, but with my six months
of experience of changing tires you can be assured that this tire is
noticeable in your trunk. If you plan on traveling long distances
be sure to drop this baby right back in (temporarily)! I am pretty
sure that I will never get a flat tire because I always keep a good psi
and I do not drive in places where I am not supposed to! Random
stuff can still pop your tire, even when you are careful, so be
cautious. |
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Leftovers:
After weighing my garbage, there was still a pile of nuts, bolts and
brackets along with sundry little bits that fell out of the bigger piles
of junk. After about 2 minutes of cleaning up, carefully observe
the larger amount of metallic crap and think about where you want to
abandon it (7 lbs). |
To wrap things up, a total of 100+ lbs was
reduced during this procedure. And the hours upon hours of
extensive labor necessary to perform this was worth it.
Many may think that I am crazy for reducing my Civic's weight
the proper way. But remember, I have a strong passion for cars.
So I will not be happy unless whatever I do is done correctly. If
you remember anything, remember this: for every 100 pounds you lose, you
shave 1/10 sec. off of every quarter mile run. Also, for
every 250 lb dude straddling one of your seats, go ahead and scratch 2
miles per gallon off your overall performance. |
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